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Enigma

This the text from a QFI review that I did back in 1998 (or thereabouts). Things have since moved on and now we have an EPP 60" pylon league in the UK. The Enigma is no longer the only choice on the market and it is not the best out there, so choose carefully. Anyway, the Enigma...

For a while now I have been keen to see the unique properties of EPP foam be utilised beyond combat models as there are several other areas of our sport that could benefit from the increased durability that EPP provides. Stan Yeo of Phoenix Model Products has had the foresight to introduce the EPP Synergy aerobatic model into to his range and recently he has succumbed to public pressure and brought out the subject of this review, the Enigma 60" EPP pylon racer.

The model was conceived as an efficient, robust and quick build racer/aerobat providing its pilot with performance touching on that of non-EPP models yet retaining the benefits of EPP construction. It’s my job to see whether or not it achieves this rather tall order.

What you get enigmalaunch.jpg (5676 bytes)

All the bits arrive neatly packed in a compact cardboard box that should withstand the rigours of most postal systems. I wonder if any manufacturer has ever had a complaint that an EPP kit was damaged in the post?

Examination of the contents reveals that not only are you supplied with most of the accessories that you’ll require to complete the plane but also vast quantities of black EPP dust especially for your spouses enjoyment.

Once you’ve vacuumed everything closer inspection shows that the major components are all very good quality. The EPP wing cores and fuselage sides are CNC cut and the benefits can be seen especially with the wing which definitely exceeded my expectations when it came to reproducing the RG15 airfoil. Ply doublers are nicely die cut and the ailerons are from well-matched balsa of the right weight for the job. The Correx V is neatly cut out and in practise has proved to a very durable item. Accessories are snakes, threaded metal snake end adapters, a few stickers as well as plastic horns and clevis’.

Please forgive my lack of constructional photographs. I had a camera problem and no way was I going to delay throwing the Enigma together whilst my photographic tackle was being doctored.

In practise the construction is so straightforward that with a little care, patience and the benefit of Stan’s instructions no problems should be encountered. In the event of any difficulties Stan is never further than a telephone call away.

Getting it together

Much of the construction is completed using Evo-Stik impact adhesive or similar and I confess to being surprised quite how well suited to the task it is, although ventilation is highly recommended! The instructions are reasonably comprehensive so rather than give you a step by step account I’ll focus on the areas where I either deviated or think a little extra clarification may stop you seeking solace in the Evo-Stik!

Fuselage assembly takes an hour or so and Stan guides you through the process painlessly. The only area where I saw fit to go my own way was at the tail end.

The instructions show each elevator having a separate snake which are then joined together at the servo. On my example the snakes provided were a little sticky and were discarded in favour of a single pushrod. When doing this it makes sense to move the elevator servo to the rear of the under wing bay so that ballast can be added without interfering with the pushrod.

enigmaballast.jpg (8500 bytes)Bearing in mind that I wanted to squeeze every last mph of performance from the airframe I also made the elevator linkage internal. This was easily achieved by mounting the V tail in the fuselage top decking rather than the underneath it. This gives plenty of room for the pushrod to run freely underneath the V tail. Although often perceived to be a tricky task the mechanical link to the elevators was easily accomplished using piano wire torque rods fitting directly into ball links. The photograph shows the linkage except for the buried torque rod ends, which were remarkably easy to install into the Correx. The internal arm of the rods should go the depth of 3 or 4 flutes into the elevator and be secured with 5-minute epoxy.

The instructions call for the one piece V tail to be scored chordwise in the middle and folded. Some triangular balsa cyanoed at the join gives the required reinforcement and V angle. I found that it was hard to relieve all the stresses when folding the Correx which meant twists were more likely to creep into the surfaces. The simple cure was to cut the Correx totally in two and cyano it to the balsa. The balsa is simply located on one surface at a time and the cyano wicked in from each side, it works beautifully. The finished tail is glued to the fuselage using good old Evo-Stick which, along with the tape covering, provides a more than adequate bond. The elevator servo was simply wrapped in masking tape and glued to the fuselage ply doubler, after it had been abraded of course.

Wings next and following the instructions produces a fine set of surfaces in an evening or two. The spars are Evo-stuck into the ready made slots. The instructions advise that the slots may need a few minutes work to get a perfect fit. This is simply achieved by wrapping some medium grit wet and dry paper (used dry!) around a piece of the spar material and running it through the slot a few times. The rest is straightforward enough although I must admit to using 5-minute epoxy to secure the front and back wing braces rather than Evo-Stik.

My only other deviations were that I opted to mount the two wing servos behind the main spar and not in front as the instructions suggest. My reasoning revolves around collision resistance and less drag although I have no doubt that Stan’s method would work fine. A small trough is scalpeled into the bottom surface for the servo wiring to be run underneath the tape covering to the centre. The kit includes some plastic reinforcement to stick to the top of the centre section of the wing to stop the rubber bands damaging the EPP. I was slightly dubious of the durability of the plastic so substituted it for some good old ply that I’d soaked for a few minutes and then dried wedged up against a radiator to put a curve into it. This has worked fine but Stan has assured me that the plastic does too, so it looks like I wasted my time!

The ailerons are triangular balsa items that are very nicely weighted for the job. It did cross my mind to sand a cusp into the underside to more accurately reflect the RG15 section but decided that the chances of doing it accurately enough to make a significant difference did not warrant the effort involved. Or alternatively I couldn’t be bothered, make your own mind up!

Finishing off

Just a few evenings work had resulted in a fuselage with correx V tail attached and a set of wings with servos installed and some ailerons waiting to be hinged. Around two hours in front of the TV was all it took to cover the airframe, first in the supplied glass reinforced tape and secondly with the vinyl tape that can be bought from PMP as an accessory. Personally I wouldn’t entertain the idea of building an EPP model without the vinyl tape as a few hours in the sun is enough to leave the glass tape looking like an old crisp packet that’s been poorly stretched over the wing. I can understand manufacturers not supplying vinyl tape as standard as there are a number of colours available but I would certainly recommend ordering some with your kit. I have had a glass tape/vinyl tape covered foamie for over a year that has seen some serious airtime and the covering is showing no sign of UV degradation causing delamination with the EPP.

The ailerons are top hinged during the covering. For durability I would recommend taping the top first followed by bending the surface right back and then taping the underside also. Before doing this make sure that you have sanded enough off the aileron to allow plenty of down going movement. I would also recommend investing the extra hour or so to seal all the hinge gaps and the ends of the correx flutes using diamond tape. Both of these will give a noticeable drag reduction.

Instead of using the supplied plastic control horns (I always find them a little flimsy) for the ailerons I made some up from printed circuit board, long servo arms also work well providing you glue them in the surface adequately. The photograph shows that where the aileron servo cables exited the underside on the wing they were taped over so that they emerge at the leading edge. This has the effect of stopping the wires getting caught in the wingseat as well as preventing them from dangling around inside and being interfered with by the ballast and elevator servo. It also lines everything up nicely when the wings are banded on as the wing wiring plug sits nicely in the RX bay ready to be connected. Instead of using two standard servo connectors I prefer to use a single 5 pin Multiplex item with the connections soldered and then potted in epoxy for durability. Experiences show this type of set up fairs well when the inevitable wing detachment occurs.

With the 600mah 2/3 AF pack in the nose and the switch embedded in the hatch to save room (see photo) only a little lead was required to balance the model in accordance with the instructions. Ready to fly weight came out at 2 ¼ lbs. which flying tests have proven to feel about right, it certainly would not benefit from being any lighter, so please don’t skip the vinyl tape, you’ve been warned…

Flying

Initial flight tests were early in the new year and definitely explored the upper end of the envelope. Winds gusting to 50mph make the airframe feel awfully light even with the inclusion of all the ballast. Any worries were completely dissipated when a clubmate volunteered to fly his trimmed Enigma first. Damn sporting especially considering he’d left his ballast at home!

To the surprise of both of us his penetrated well and didn’t resent the lack of ballast at all. Suitably inspired my Enigma plus full ballast was hurled aloft and cut through the slope edge blowback effortlessly. As with many of the first flights I have with new models it was a fairly brief affair. I see no reason to fly a plane set up with responses I don’t like for any longer than I have to! Time enough to check the CG, control response and elevator/spoileron mixing and it was back to earth.

Let the refinements begin! Some weight out of the nose, more down elevator, less up elevator, less snapflap, more down elevator compensation for the spoilerons and open up the differential menu so that it can be adjusted in flight. Two minutes later the Enigma was hurled up again and was sufficiently tailored to my own peculiar tastes to start feeling comfortable with.

Time to have FUN. I have to be honest and admit that I wanted to enjoy the Enigma but never expected that this quick build production EPP 60" racer would achieve the levels of refinement that it has. The second flight started off with some mock pylon racing. First impressions were that I was flying a pylon racer. A bit draggier maybe and a little uglier definitely but there was no getting away from the fact that it is accurate enough to fly a pylon course in complete confidence and provide enough feedback to ask to be fine tuned further.

I really didn’t expect to spend so much time tailoring the settings in the same manner that I would with a "normal" pylon racer. I suppose deep down lay a bit of snobbery leading me to believe that an EPP aircraft could not be refined enough to warrant such attentions. Sometimes it’s good to be wrong!

A few more landings and adjustments left me with the Enigma feeling every part a pylon racer, fast, responsive and capable of changing direction quickly and without undue energy loss.

Anyone who’s ever flown a good pylon racer will tell you they are also usually potent aerobats and thus it is with the Enigma. Rolls, point-rolls, loops, square loops, all kinds of eights, rolling circles even faked stall turn manoeuvres (no rudder remember) were all taken in it’s stride. What’s more the bouncability of the airframe encourages the pilot to push it in a manner not often done with more frangible airframes. Indeed for a year or so now when sport flying in good lift I usually aim to complete a rolling circle using four point rolls and although I’ve managed it on a few occasions the attempts to success’ ratio is stunningly poor. This is exactly where a model like the Enigma shines as the fear/cost/breakability factor allows angst free exploration of previously unchartered territory.

It happened that the first League BMFA 60" Pylon race of 1999 fell within the period of this review and one of my clubmates and travelling companions, Paul Jewell, had nothing to fly. Letting him baptise the Enigma, all be it in a composite environment which it wasn’t really intended for, seemed like a sensible idea. In time honoured fashion race preparation involved a data transfer between transmitters immediately prior to the race and a 2 minute "familiarisation" flight before the off. To cut along story short Paul came eighth out of 22 competitors and was very pleased.

My Eliminator was involved in a terminal (for that day anyway) mid-air in the very first turn of my first round (cheers Adrian!) so I used the Enigma all day as well. In fact by the end of the day another clubmate was also taking his turn following the demise of his composite ship. All three of us placed in the top ten despite several more midairs, all of which were shrugged off by the Enigma.

For me the most telling flight was the one where I knew all the variables except how they would compare with each other. In this race there were only two up, Mark Passingham who was flying an Eliminator and myself. I rate Marks and my own flying skills as pretty evenly matched and I know the Eliminator to be an extremely competitive racer. The result was almost exactly as I had expected. At the end of the ten laps Marks Eliminator had nearly, but not quite, lapped my Enigma. Although the result on paper is definitive I saw this as an exceptionally encouraging result for the Enigma. To be upwards of 90% as effective as a specialised racer, at less than half the price and building time yet with much increased durability is quite an achievement.

Enough performance has been attained to elevate the Enigma from it’s intended usage in all EPP racing to what I would consider an invaluable back up racer in standard racing.

One thing that I was expecting to have to do but it was never necessary was to reinforce the Correx V tail after a mid-air. Either the tail miraculously escaped contact in all of the Enigmas airborne encounters or more likely it flexed but didn’t crease. Shame in a way because I’d taken along some 4mm diameter carbon rods to pop down the correx flutes to reinforce any creases. Oh well, I’m sure they’ll get used soon…

One final word about ballasting. My Enigma is set up to accept 12oz of ballast that puts the all up weight to 3lbs. At this weight the Enigma can be flown in just about anything and in my opinion 3lbs would represent a sensible weight limit for an all EPP pylon race. For sport flying there is no reason to exceed 3lbs although for racing in a standard 60" race on a ballistic day the Enigma feels as though it would happily carry more lead.

I have found that my racing set-up varies significantly from that given in the instructions and have included my control movements below so you can take your choice between the two. It should be noted that this is the racing set up and whilst giving reasonable aerobatics better results are obtainable with slightly less differential and slightly more snapflap.

Summing up

No designer would envy the prospect of juggling build time, performance and durability to arrive at a suitable compromise but in my opinion Stan Yeo has done the job superbly. He has produced an excellent quality set of components that can be assembled in a week or so of evenings by a relative novice using the instructions to produce a very practical and rewarding aircraft. Those prepared to spend the few extra hours sealing gaps, making internal linkages, shrouding wing servo linkages etc can reward themselves with that little bit less drag and the associated performance benefits.

I can think of few models with such a broad appeal. Relative newcomers wanting to try aerobatics or take a step up the performance ladder from their combat model. Pilots wanting to try pylon for the first time without the cost or worry of a conventional airframe. Hardened pylon competition pilots jaded at the thought of yet another re-build. Aficionados sat on the side of a hill wondering whether the lift is good enough to launch their scale masterpiece desperately in need of a slope tester.

Personally I hope that model achieves it’s primary design goal and introduces pilots to the fun to be had pylon racing. Whether the Enigma is flown in a conventional pylon race or in an all EPP 60" race you are guaranteed to enjoy the experience.

Specifications:

Span: 1520mm
Wing section: RG15
Construction: EPP, balsa and Correx
Controls: Elevator and flaperons (single aileron servo option shown in instructions)
Servos: Micro’s or mini’s (micros preferred)

Control movements used for racing:
Elevator: 10mm up / 9mm down
Elevator spoileron compensation: 2mm down at full brake
Aileron: 12mm up / 10 mm down
Snapflap: 1mm down / 0mm up at full elevator
Spoileron: 20mm up aileron at full brake
Thermal flap: max 3mm down, proportionally adjust to conditions


The Enigma costs £52.95 inc. P & P and along with other models and accessories is available from:

PHOENIX MODEL PRODUCTS
3 Salisbury House
Salisbury Road
Newton Abbot
Devon TQ12 2DF
Tel/Fax +44 (0) 1626 332287

E-mail mail@phoenixmp.com

For another Enigma review try Mike Shellim's excellent pages.